The possible applications of air bearing systems

There are numerous applications of air bearings possible. For starters, they are used throughout the complete product cycle of big and heavy machines and objects. During production, the object can be moved from production station A to B. During the installation on-site, the air bearings can be used for the internal movement and the final millimeter accurate positioning. During servicing or upgrades, they are used to remove and replace heavy parts. And during the decommissioning phase, machines and parts are removed from the facility on air caster systems. 

During the production of heavy vehicles like locomotives, ships and airplanes, air bearings are used for moving heavy loads of sub-assemblies and scaffolding towards the production area for assembly. The finished products can also be moved with these air bearings as heavy equipment transport equipment. The systems can be useful for both transportation to testing areas and through the whole production plant.

Another big segment is the high tech industry. A lot of fragile machine parts in the electronics and optics industries could get damaged because of vibration during transport. Our air bearing moves like a hovercraft above the floor, so there’s no vibration during transport and no parts will be damaged. In the aerospace industry the use of air bearings is quite common because they are suitable to use in a cleanroom environment.

The application of air bearings for moving equipment

  • The DIY systems of the air bearings are often embedded in production tools to enable a more flexible production process. This way, there’s no fixed production line but it can be set up according to the needs of each specific product. 
  • Roll and reel handling is also performed by air bearing transporters for moving these heavy products. Custom made solutions are often used to pick up big paper or steel rolls and transport them to a printing or converting machine.
  • Air bearings can be used in seating modules at sports stadiums or arenas. The stadium can be made multi purpose to generate more income. Another possibility is to move theatre sceneries in order to perform a faster changement. 
  • Most moulds are very heavy and need to be positioned very accurately so they don’t break. Air bearings are ideal to pick up de moulds and move them between the storage and the production machine.

Products for heavy equipment transport

Air bearings

Air bearings are the core elements in an air bearing system. This is the hovering and pneumatic lifting part which consists of a metal backplate with a torus or bladder. The backplate is either made from neoprene rubber or polyurethane plastic. The benefit of plastic is that it’s almost wear free, but the capacity is less. Neoprene has almost twice the capacity and can generate a higher lift. 

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Air bearing systems

The modular air bearing system that has all the components. There’s just one thing you need to do: connect the system to the air supply. You can start moving within minutes. The DIY systems enable you to install the main components to your own machine or transport device, which makes the capacity high. You can choose between neoprene or polyurethane air bearings for both systems.  

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Air bearing parts

For our air bearings for moving equipment, there is a selection of spare parts available. The selection ranges from simple parts for our air bearing systems to spare polyurethane or neoprene bladders. Our air bearing systems are fully interchangeable with other brands as well This will definitely help you save costs.

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Air casters are used in these applications

The usability of air casters is endless because there are so many advantages. We just want to sum up a few popular examples.

Move modular buildings during production

Air caster transport systems are used in modular building factories to easily move the structures between the different production stations. This reduces the transport time by 40% compared to traditional methods. The working staff can move the structures themselves in an ergonomic way. No permanent installations needed.

Air Caster Modular Systems

Move and position heavy machines

Air caster transport systems are used to relocate or install large and heavy machines. Compared to traditional methods this only takes a fraction of the time. Both the movement and final positioning are quicker because the system hovers above the floor. After the movement the system can easily be stored in the transport case.

Air Caster Modular Systems

Move heavy production tools

Air caster DIY systems are permanently installed into some heavy or large production tools. This makes the production process more flexible to better meet the markets requirements. Because the air casters are embedded in the tools, you just need to connect the air supply and the system is ready to go.

Air Caster DIY Systems

Move locomotives and heavy vehicles during production or revision

Air caster transport devices are used to move heavy locomotives and other vehicles during production or revision. Both the vehicles and their often heavy parts are transported very efficiently because of the high capacity and freedom of movement of the air casters. This saves time (often up to 30%) and prevents floor damage.

Air Caster DIY Systems

Move big engine during production or revision

Air caster transport systems are used to move big engines and parts during production or revision. Big engines often have heavy parts that need to be placed very accurately. The use of air casters saves a lot of time in the (final) positioning of these parts because of the omnidirectional movement. Takes less time and less manpower.

Air Caster Modular Systems

Move theater sceneries

Air caster DIY systems are used to move theatre sceneries behind the curtains. The changement can be performed very quickly because the air casters are already installed and can be moved by the theatre staff themselves. In an ergonomic way because of the low friction of the system.

Air Caster DIY Systems

Move stadium seating modules

Air caster DIY systems are used to move big stadium seating modules. The change over time between different stadium setting is crucial in making a stadium multi purpose. These changes can be made quicker using air caster technology, up to 40%.

Air Caster DIY Systems

Move heavy laboratory equipment in a cleanroom

Air caster transport systems are used to move heavy and fragile laboratory equipment in and out of cleanrooms. Because there are no moving and wearing parts in air casters, they are ideal to use in a cleanroom environment. The only exhaust gas is the clean air that is inserted in the system.

Air Caster Modular Systems

Move loaded pallets in truck or warehouse

Air caster transport systems are used to quickly load and unload trucks in warehouses. The system can take out multiple pallets in one time to unload a truck in a single movement. This saves a lot of time per truckload.

Air Caster Modular Systems

Move fragile art and artifacts

Air caster transport systems are used to move fragile and valuable art and artifacts. Because there is no vibration during the movement, there is less risk of damage. The final positioning takes little time because of the freedom of movement.

Air Caster Modular Systems

Move heavy infrastructural objects

Air caster transport devices are used to move heavy and large infrastructural objects. There are no permanent big structures needed for the transport. Just an air tight movement path and motorized vehicles to power the movement. This takes far less time then the traditional methods and less preparation.

Air Caster DIY Systems

Move fragile, high-tech equipment during production

Air caster DIY systems are used to move fragile, high-tech equipment within production facilities. There is no vibration during the movement that can cause serious damage to the electronics. Air caster systems are also used to transport the equipment to the end customer and do the final installation.

Air Caster DIY Systems

Move heavy and large rolls and reels

Air caster roll transporters are used to move heavy and large rolls and reels. These devices can pick up the rolls and move them ergonomically to the storage area or a production machine. It takes less personnel and the change-over is performed very quickly. Often one man can de the complete job.

Air Caster DIY Systems

Move heavy moulds and dies

Air caster transport systems are used to move moulds/ dies in-between production processes. Because the accuracy and freedom of movement, the changeover time is reduced to a fraction compared to traditional wheel or rail movement. This results in a higher production output.

Air Caster Modular Systems

Move aircraft (parts) and engines during production or revision

Air caster transport systems are used in a variety of applications in the aircraft industry. From moving parts during production, to positioning the parts for assembly to even moving complete airplanes. The high capacity and freedom of movement save a lot of time during the complete production process.

Air Caster Modular Systems

Move machines in and out of storage

Air caster transport systems are used to quickly store and pick up heavy and large machines in a warehouses. The machines can be unloaded and loaded into a truck quickly. Because of the omnidirectional movement they can be positioned very accurately and the storage space can be used very effectively.

Air Caster Modular Systems

Move spacecraft equipment during production in a cleanroom

Air caster transport systems are used in a variety of applications in the spacecraft industry. From moving parts during production in a cleanroom, to positioning the parts for assembly to even moving complete rockets for launch. The high capacity and freedom of movement save a lot of time during the complete production process.

Air Caster Modular Systems

Move heavy transformers during production

Air caster transport devices are used to move heavy transformers and their parts during production and final placement. Both the transformers and their often heavy parts are transported very efficiently because of the high capacity and freedom of movement of the air casters. This saves time (up to 30%) and prevents floor damage.

Air Caster DIY Systems

Products for heavy equipment transport

We produce all our air casters and air bearing systems in house. From the primary materials to the final products. To ensure a constant quality of the products we only make use of high grade materials and produce them on our precision machinery. More information and details such as specifications, prices and manuals can be found in the links below or in the Products menu.

Air casters

Air casters are the core elements in an air bearing system. These are the hovering and pneumatic lifting parts which consists of a metal backplate with a torus or bladder. The bladder / torus is either made from neoprene rubber or polyurethane plastic. The benefit of plastic is that it's almost wear free, but it has  less capacity. Neoprene has almost twice the capacity and can generate a higher lift.

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Air caster systems

Moving heavy equipment can be a challenge. Especially if you’re dealing with fragile loads. Let us be the bearer of good news: our air caster system (or air bearing system) can ease this process in a safe, fast and simple way. You simply place the air caster rigging system underneath the object you want to transport. Connect it to your air supply system and easily move the load within minutes!

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Repairs, Spares, Services

In order to keep your air caster (systems) in optimum condition, we provide these services for all types of air casters from all manufacturers : - Preventive air caster inspection - Air caster repairs (tread replacement) - Complete rubber bladder (torus bag) exchange - Supply air caster and other pneumatic spare parts - Designated or consignment stock on-site - Full service contract Our air caster parts and systems are fully interchangeable with other brands as well. This will definitely help you save costs.

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